Case study
Chunyi Apparel — Hanger System Deployment
Inside the Chunyi Apparel children's-wear floor, where the CleverMax hanger system feeds shirt and striped-fabric lines with RFID-routed precision.
Customer snapshot
- Location
- China
- Founded
- Tamirara brand direct factory
- Scale
- Designated OEM for global apparel brands, 0–6 children's wear
- Products
- Hanger system + buffer rail + small-batch production control
Challenge
Chunyi Apparel is the direct manufacturing factory for the Tamirara brand and a designated OEM for world-renowned apparel brands. Its children's wear runs are short, with frequent fabric and style changeovers — every minute lost in a changeover is felt downstream.
The team needed a way to keep work-in-progress buffered between sewing and finishing without piling up on the floor, while keeping every garment routable to the right operator for the current style.
Our solution
CleverMax installed an overhead hanger system with a dedicated buffer rail loop between the cutting feed and the sewing stations. Each garment is RFID-tracked from the first attachment point; the buffer rail absorbs short-cycle changeover gaps, and the main loop routes work to the right shirt line, striped-fabric line, or finishing station.
Outcome
Compared against the prior bundle workflow on a matched children's-wear style mix.
+28%
Throughput per shift, children's-wear line
-40%
Changeover loss across short runs
-35%
Buffer WIP between sewing and finishing
“The buffer rail keeps the line moving through every changeover — our operators stopped chasing bundles and started shipping more shirts per shift.”
Other apparel & home textile deployments
Plan a similar line in apparel
Tell us your style mix and changeover cadence, and we'll scope a hanger system buffer for your floor.